How Marble Countertops Are Made

Slab of Man-Made Stone

Have you ever wondered how those beautiful marble countertops in Milwaukee, WI, came to be? Well, come and join us as we discuss the sequence of events that transforms natural stone from the quarry into beautiful marble surfaces you want to see in your home.

The first step in the process is for the large blocks of natural stone to be cut from the quarry. These blocks are then cut into thin pieces called slabs. The slabs are then shaped, polished, and shipped for installation. This age-old sequence hasn’t changed much throughout the centuries, but the actual fabrication process has, thanks to modern technology. Today, these steps are performed using state-of-the-art saws, polishers, and routers.

Saws – Saws perform several functions during fabrication. From cutting through the hard stone to create the slabs to the actual shaping of the stone slab to ensure it properly fits your home. These saws make it easy to cut and shape slabs, especially when combined with a CNC machine.

Polishers – Polishers are designed for grinding down the naturally rough surface of the marble to create whatever type of finish you are after. Marble, in particular, can be polished all the way to a mirror finish. Most modern polishers can provide a variety of finishes for homeowners—from smooth and soft to slick and shiny.

Routers – Routers create the edge profiles of the slab. They can also be used to cut designs into larger pieces, including fireplace mantles and hearths. Whether you are looking for something simple or highly decorative, it is the job of the routers to bring out that aesthetic you are after.